Air compressor monitoring system

See what every compressor is doing and costing, every minute.

AirFinity connects the air compressors you already run to a live dashboard and mobile alerts. Energy, pressure, temperature and run state for each machine, logged every 60 seconds.

  • 1 minlogging interval
  • RS-485or sensor retrofit
  • Web + appwith push alerts
AF-02 · Screw compressor · Line 2 LOAD
Power 41.8 kW
Discharge pressure 7.2 bar
Temperature 82 °C
Energy today 684 kWh Load 71% · Unload 29%
Power · last 60 min high = load · low = unload
Illustrative interface · sample data

The blind spot

One meter for the whole plant.
No idea which compressor is burning it.

Compressed air is one of the most expensive utilities in a factory and one of the least measured. The whole plant sits behind a single electricity meter, so each compressor's share of the bill is invisible. And a failing compressor usually announces itself by stopping production.

Today: what the bill shows
Plant electricity · one number
With AirFinity: what's inside it
AF-01 AF-02 AF-03 unloaded: power, no air AF-04 Rest of plant

Illustration, not client data.

  • A

    Breakdowns arrive without warning

    Rising temperature and pressure drift show up days early in the data, if anyone is logging it.

  • B

    Waste hides in the averages

    Unloaded running, short cycling and weekend idling cost energy but never appear on a monthly bill.

  • C

    Records live on clipboards

    Hand-written log sheets can't raise an alarm at 2am or prove an energy saving to management.

How it works

From the compressor room to your phone in five hops.

AirFinity is a retrofit. We read the data your compressor already has, add sensors where it doesn't, and never touch the machine's own control system.

  1. 01

    Compressor

    Your existing machines, any brand.

  2. 02

    RS-485 / sensors

    Modbus RTU from the controller, or retrofit sensors.

  3. 03

    Edge gateway

    Logs every minute. Buffers locally if the internet drops.

  4. 04

    Cloud

    Firebase backend stores and syncs every reading.

  5. 05

    Dashboard + app

    Live status, history and push alerts.

Internet down? Nothing is lost.

The gateway keeps logging on site and re-sends the buffered readings when the connection returns.

What your team sees

One screen for every compressor. One alert when one needs you.

Every machine, at a glance

Running state, load condition and operating hours for each connected compressor, on the office screen and on the phone of whoever is on shift.

  • Run state: load, unload, stopped
  • Discharge pressure and temperature against normal range
  • Running hours per compressor
AF-01LOAD7.1 bar79 °C
AF-02LOAD7.2 bar82 °C
AF-03UNLOAD7.4 bar96 °C
AF-04STOPOff41 °C

Illustrative · sample data

AirFinity specifications

Logging interval1 minute
Machine interfaceRS-485 / Modbus RTU, or sensor retrofit
Monitored variablesEnergy (kWh), discharge pressure, temperature, run state
Edge gatewayOn-site logging with local buffering during outages
Cloud backendFirebase real-time infrastructure
AccessWeb dashboard and mobile app
AlertingPush notification on threshold and anomaly conditions

In production

Six compressors in a Penang plant. Two weeks to go live.

A manufacturing plant in Penang connected six air compressors to AirFinity: RS-485 integration, an on-site edge gateway, a real-time cloud dashboard and mobile alerts for pressure and energy anomalies.

~40% less unexpected downtime
25% energy cost savings within three months
6 compressors connected
2 wks from site survey to live dashboard

Figures as reported by the client after deployment. Source: Avantix case study. Results depend on each plant's equipment and how the data is acted on.

Also built on AirFinity

A branded app for a compressor brand

A compressor brand serving Southeast Asia gives its own customers live machine status, power, temperature, pressure and running hours on their phones. It is built on AirFinity and live on Google Play.

Who's behind it

Avantix Innovation Sdn. Bhd.

A software house in Simpang Ampat, Penang (SSM 202401000888). One team handles sensors, wiring, gateway, cloud, dashboard and app, so there is no integration gap between hardware and software suppliers.

Before and after

What changes on the day it goes live.

Area Without monitoring With AirFinity
FaultsFound when the line stopsAlerted when readings cross a limit
EnergyOne monthly bill for the plantkWh per compressor, every minute
Wasted runningInvisibleUnload time and idle hours on the chart
RecordsHand-written log sheetsAutomatic history you can export
Checking statusWalk to the compressor roomOpen the app

Built for

  • Manufacturing plants that depend on compressed air: electronics, food, packaging, plastics, metal and automotive parts.
  • Compressor distributors and service companies who want to see their customers' machines before a service call.
  • Energy and ESG teams who need per-asset kWh records instead of estimates.

Air compressor monitoring, answered.

What is AirFinity?

AirFinity is an industrial IoT system from Avantix Innovation Sdn. Bhd. that monitors air compressors in real time. It logs energy (kWh), discharge pressure, temperature and run state every minute and shows them on a web dashboard and mobile app, with alerts when readings go outside normal ranges.

Does AirFinity work with the compressors we already have?

Yes. AirFinity is a retrofit system. Where the compressor controller supports RS-485 Modbus RTU, AirFinity reads it directly. Where it does not, external sensors are installed. The compressor's own control system is not modified.

What happens if the factory internet goes down?

The on-site edge gateway keeps logging and buffers readings locally, then sends them to the cloud when the connection returns, so readings taken during the outage are not lost. Live dashboard updates and alerts resume when the connection is back.

How does compressor monitoring reduce energy cost?

It shows the energy use of each compressor instead of one figure on the plant electricity bill. With one-minute data you can see compressors running unloaded, cycling too often or running outside production hours, and fix those patterns. In one Penang deployment across six compressors, the client reported about 25% energy cost savings within three months and around 40% less unexpected downtime.

Why log compressor data every minute instead of hourly?

Compressors cycle between load and unload within minutes. Hourly averages hide that behaviour, which is where a lot of wasted energy sits. One-minute data makes it visible.

Can AirFinity data be used for ESG or energy reporting?

Yes. Continuous kWh logging gives an auditable energy record for each compressor, and reports can be exported from the dashboard instead of being assembled by hand.

How long does it take to install AirFinity?

It depends on how many compressors are connected and how they are wired. In a reference deployment, six compressors went from site survey to a live dashboard in two weeks. The timeline for your plant is written into the scope before work starts.

How much does AirFinity cost?

AirFinity is quoted per site, because the number of compressors and their interfaces decide the hardware and installation work. Avantix starts with a free consultation, normally arranges a site survey, and gives a written scope and fixed quote before any work starts.

Who installs and supports AirFinity?

Avantix Innovation Sdn. Bhd., a software house in Simpang Ampat, Penang (SSM 202401000888), handles the full system: sensors and RS-485 wiring, the edge gateway, the cloud platform, the dashboard and the mobile app. Support is local, in English and Bahasa Malaysia.

Tell us about your compressors. We'll tell you what AirFinity would show.

  1. Free consultationA WhatsApp chat or call about your plant and what you want to see.
  2. Site surveyWe check each compressor's controller and wiring on site.
  3. Written scope + fixed quoteBefore any work starts. You decide.
  4. Install and go liveGateway, sensors, dashboard and app accounts for your team.
Free consultation on WhatsApp